IS Protect Plus

Protection for the IS machine and hot‑end

More than detection. IS Protect Plus identifies incidents, automatically triggers configured responses and turns every event into useful operational information, all processed on-site.

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Glowing glass containers on an IS forming machine at the hot-end

Detect

HD and thermal cameras watch every section of the IS machine and hot-end, every cycle.

Verify

Both cameras confirm each event before the system acts.

Respond

Configured plant actions trigger automatically, with no operator dependency.

Record

Every event is captured for the plant to review and learn from.

Detection Zones

High Risk Zones. Covered.

Select a zone to see what the system detects there and the response it can trigger.

Process flow →

Zone

Blank Side

Detects

Stray gobs, heat anomalies & burst pipes.

Response

Alarm and automatic section stop, with configurable escalation up to suppression.

AlarmSection stopSuppression

Responses are configured to each plant. Escalation levels shown are typical.

Dual-Camera Verification

Two cameras. One reliable picture.

HDSees what is happening.

ThermalSees what is changing.

TogetherReduces false positive and false negative alerts.

Reliability isn't a nice-to-have here. It is fundamental.

Fire-Camera head with HD and thermal cameras side by side behind a protective hood
Automated Response

It doesn't just alert. It acts.

When an incident is verified, IS Protect Plus can take direct action on the machine, not simply notify someone and hope. Available actions depend on each plant's configuration.

01 Raise alarms
02 Stop sections
03 Stop machines
04 Shut off oil & air
05 Activate chute or reject
06 Trigger suppression
Fire-Camera HMI showing a Level 1 mechanical jam alert on the mould side, with live camera view and event list
Live HMI: mould-side mechanical jam, Level 1 alert

Another real event, start to finish

06:40:35 Section 9: stray glass detected. Audible & visible alarm activated.
06:40:37 Glass off & safe section stop activated. Two seconds, no operator input.

Every action is logged with a timestamp and the section it affected, so nothing relies on someone remembering what happened.

Daily Summaries

Use incident data to move from reactive to proactive.

IS Protect Plus doesn't simply react to problems. It captures every event so the plant can identify:

Recurring incidents

Problem areas

Production patterns

Opportunities to improve

IS Machine Report: Incidents detected, broken down by section and incident type.

IS Machine Report

Incidents detected, broken down by section and incident type.

Event Log: Every event logged with timestamp, type, section, alert level and video.

Event Log

Every event logged with timestamp, type, section, alert level and video.

Events & Downtime: Total events and downtime for each section, side by side.

Events & Downtime

Total events and downtime for each section, side by side.

Factory Report: Section downtime analysis across alerts, maintenance and swabbing.

Factory Report

Section downtime analysis across alerts, maintenance and swabbing.

Engineered for Industry

Built to operate where reliability matters.

Not a cloud-connected camera that happens to be looking at a machine.

A complete industrial system designed to detect, process, respond and record locally.

On-site processing

Pixel-accurate detection, processed on-site

Every frame is analysed pixel by pixel, right here at the plant, in real time. Precisely drawn zones mean the system reacts to the right event, in the right place, with no round-trip to a remote server.

Reliable industrial hardware

Built for challenging environments.

Processing carried out on-site

Detection and response decisions happen locally, in real time.

The plant owns its data

Incidents and operational information belong to the plant, not to us.

Designed for demanding environments

Engineered around the realities of the hot-end, not a clean demo room.

Camera Heads

HD + thermal cameras

Control Enclosure

Processed on-site

Machine & Safety

Sections · suppression · lubrication · cooling

HMI & Reporting

Live view · alarms · trends

All processing happens locally. No reliance on continuous internet connectivity.
IS Protect Plus incident detection system: camera heads, control enclosures, alarm beacons, HMI screens and server racks
Expansion Capability

Start where the risk is. Grow from there.

IS Protect Plus is modular. Begin with the highest-risk zones and expand coverage as confidence grows.

  • Additional cameras
  • Additional risk areas
  • Integration with Furnace Protect

IS Protect Plus and Furnace Protect can feed the same plant records, giving one view of incident and thermal risk across the hot-end, owned by the plant.

See Furnace Protect
Enquiry

See IS Protect Plus on your machines

Our engineering team will walk you through exactly how it would work in your production environment.

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